4140 steel vs 4130 steel: Which is the king of low alloy chromium-molybdenum steel?

4140 steel vs 4130 steel

In the vast field of metal materials, low-alloy chromium-molybdenum steel occupies an important position in many industries due to its unique properties. Among them, 4140 steel and 4130 steel are the focus of attention. They are like two bright stars, emitting their own light, attracting countless engineers, material experts and related practitioners to continue to explore and research.
So, between the two, which one is worthy of the crown of “King of Low-alloy Chromium-Molybdenum Steel”? Is it 4140 steel with higher strength and hardenability, or 4130 steel known for its good weldability and toughness? When choosing 4140 and 4130, two chromium-molybdenum alloy structural steels, it is necessary to make a comprehensive trade-off based on the specific application scenarios, performance requirements and processing conditions. The following are the key comparison dimensions and selection suggestions:

1. Chemical Composition Comparison

Composition4130 Steel4140 Steel
Carbon (C)0.28%~0.33%0.38%~0.43%
Chromium (Cr)0.80%~1.10%0.80%~1.10%
Molybdenum (Mo)0.15%~0.25%0.15%~0.25%
Manganese (Mn)0.40%~0.60%0.75%~1.00%

Core Difference: 4140 has significantly higher carbon content (about 0.4%) and higher manganese content, so it has higher hardenability and strength potential.

2. Mechanical Properties Comparison

Performance4130 Steel4140 Steel
Tensile strength560-670 MPa (annealed)655-850 MPa (annealed)
Yield strength360-480 MPa415-655 MPa
ToughnessHigh (low carbon content)Medium (needs optimized heat treatment)
HardnessAbout 25 HRC (unheated)About 28 HRC (unheated)

Key points:

  • 4140 steel: After quenching and tempering (quenching + tempering), the hardness can reach 50-60 HRC, suitable for high-load and wear-resistant scenarios.
  • 4130 steel: Easier to weld and cold-process, suitable for dynamic load parts that require both strength and toughness.

3. Typical Application Scenarios

SteelApplicable fields and typical parts



4130
Aviation structural parts (fuselage frame, landing gear)
Automobile chassis, roll cage
Hydraulic pipelines, transmission shafts (light to medium load)
Complex structural parts that need to be welded



4140
Heavy gears, transmission shafts, crankshafts
Die mandrels, high-strength bolts
Oil drilling tools, mining machinery
High wear-resistant and fatigue-resistant parts (such as connecting rods)

4. Processing and welding performance

Process4130 Steel4140 Steel
WeldabilityGood (need to preheat to 150-200°C)Poor (need to preheat to 250-300°C)
MachiningEasier (good machinability in annealed state)Difficult (high hardness requires carbide tools)
Heat treatmentUsually normalizing or simple quenching and temperingRely on quenching and tempering treatment to exert performance advantages

Notes:

  • 4140 needs to be stress-relieved and annealed after welding to avoid cold cracks.
  • Welding of thin-walled parts of 4130 can be done by TIG/MIG, while low-hydrogen electrodes are recommended for 4140.

5. Cost and accessibility

  • Raw material cost: 4140 is slightly higher than 4130 (about 5-10%) due to higher carbon and manganese content.
  • Processing cost: 4140 has higher heat treatment costs and consumes more energy for machining.
  • Market supply: Both are common alloy steels, but 4130 is more commonly used for pipes, while 4140 is more commonly used for bars or forgings.

Selection Suggestions

1. Situations where 4130 is preferred:

  • Welding or cold forming is required (such as pipe structural parts).
  • Dynamically loaded parts (such as racing roll cages, aircraft frames) require high toughness.
  • Limited budget and medium strength requirements (such as non-critical transmission parts).

2. Situations where 4140 is preferred:

  • High contact stress scenarios (such as gear tooth surfaces, heavy shafts).
  • High strength (tensile strength >1000 MPa) needs to be achieved through heat treatment.
  • High wear resistance requirements and no frequent welding is required (such as mold or tool parts).

3. Alternatives:

  • If higher toughness is required, consider 4340 steel (nickel is added for better impact resistance).
  • If corrosion resistance is required, turn to stainless steel series (such as 17-4PH or 316L).

Summary

  • 4130: A balanced choice, suitable for weldability priority and medium to high strength requirements.
  • 4140: Performance-oriented, suitable for extreme strength and wear resistance scenarios, but requires higher processing costs.

In summary, 4140 steel and 4130 steel have their own advantages in the field of low-alloy chromium-molybdenum steel. 4130 steel shines in fields such as aviation that require high structural strength and welding performance due to its good weldability and toughness; 4140 steel plays a key role in machinery manufacturing and the automotive industry due to its higher carbon content and alloying element content. It is difficult to absolutely judge who is the king of low-alloy chromium-molybdenum steel. They are more like “brothers” fighting side by side, contributing to industrial development in their respective fields of expertise, and jointly promoting the continuous expansion and innovation of the application of low-alloy chromium-molybdenum steel. In the future, they will continue to demonstrate their unique value in more new fields.

Interactive topic: Which one is the king in your heart, 4140 or 4130?Welcome to discuss with us!

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